RM3090E _59 Vehicle Exterior _008798 EXTERIOR PANELS / TRIM _0050110 ROOF DRIP SIDE FINISH MOULDING A

EXTERIOR PANELS / TRIM  ROOF DRIP SIDE FINISH MOULDING  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.



PROCEDURE

Hide 63185D 1.INSTALL FRONT ROOF RACK BRACKET (w/o Roof Rack)

a.

Install the front roof rack bracket with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 63187A 2.INSTALL REAR ROOF RACK BRACKET (w/o Roof Rack)

a.

Install the rear roof rack bracket with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 75561A 3.INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP (for Front Side)

NOTICE:
·

It is only necessary to perform this procedure when replacing a roof drip side finish moulding clip with a new one.

·

If installing new roof drip side finish moulding clips, remove the adhesive remaining where the roof drip side finish moulding clips will be installed on the vehicle body and clean the vehicle body with a non-residue solvent.



HINT:

When installing a roof drip side finish moulding clip, heat the vehicle body and clip using a heat light.


Standard:
Item Temperature
Vehicle Body 40 to 60°C (104 to 140°F)
Roof Drip Side Finish Moulding Clip 20 to 30°C (68 to 86°F)


NOTICE:

Do not heat the vehicle body or roof drip side finish moulding clip excessively.


a.

Clean the vehicle body surface.

i.

Using a heat light, heat the vehicle body surface.


ii.

Remove the double-sided tape from the vehicle body.


iii.

Wipe off any tape adhesive residue with cleaner.



b.
B187426
2.064,0.824 2.371,0.824 false 1.851,0.727 2.081,0.914 0.229,0.188 10 *1 0.784,0.961 0.989,1.159 0.205,0.198 10 *a 0.986,1.073 1.226,1.073 1.226,1.073 1.347,1.528 false
*1
*a
*1 Adhesive
*a 2 to 3 mm Bead of Adhesive


Apply a 2 to 3 mm (0.0787 to 0.118 in.) bead of adhesive (3M DP-105 or equivalent) to new No. 2 roof drip side finish moulding clips.

HINT:

Adhesive strength (tensile strength): 13.7 MPa (140.0 kgf/cm2, 1991 psi) or more (when the temperature is 23°C (73°F))



c.

Apply primer to the body where the roof drip side finish moulding clip will be installed.

NOTICE:

Do not let the primer dry.



d.
B338491
1.167,0.573 1.375,0.573 1.375,0.573 1.375,0.813 false 2.292,0.563 2.135,0.563 2.135,0.563 2.135,0.792 false 2.427,1.292 2.583,1.49 0.156,0.198 10 A 0.969,0.479 1.125,0.677 0.156,0.198 10 *a 2.344,0.479 2.5,0.677 0.156,0.198 10 *a
A
*a
*a
*a Location


While using the position shown in the illustration as a reference, place the roof drip side finish moulding clip onto the roof panel. Then position and install the clip using the locations on the roof panel after lightly pressing it so that the adhesive adheres to the primer.

Standard:
Area Specified Condition
A 12.2 mm (0.480 in.)


NOTICE:

Install the center roof drip side finish moulding when 40 minutes or more have elapsed after pressing and installing the roof drip side finish moulding clips.


HINT:
·

Initial hardening time: 40 minutes

·

Complete hardening time: 48 hours




Hide 75561A 4.INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP (for Rear Side)

NOTICE:
·

It is only necessary to perform this procedure when replacing a roof drip side finish moulding clip with a new one.

·

If installing new roof drip side finish moulding clips, remove the adhesive remaining where the roof drip side finish moulding clips will be installed on the vehicle body and clean the vehicle body with a non-residue solvent.



HINT:

When installing a roof drip side finish moulding clip, heat the vehicle body and clip using a heat light.


Standard:
Item Temperature
Vehicle Body 40 to 60°C (104 to 140°F)
Roof Drip Side Finish Moulding Clip 20 to 30°C (68 to 86°F)


NOTICE:

Do not heat the vehicle body or roof drip side finish moulding clip excessively.


a.

Clean the vehicle body surface.

i.

Using a heat light, heat the vehicle body surface.


ii.

Remove the double-sided tape from the vehicle body.


iii.

Wipe off any tape adhesive residue with cleaner.



b.
B187426
2.064,0.824 2.371,0.824 false 1.851,0.727 2.081,0.914 0.229,0.188 10 *1 0.784,0.961 0.989,1.159 0.205,0.198 10 *a 0.986,1.073 1.226,1.073 1.226,1.073 1.347,1.528 false
*1
*a
*1 Adhesive
*a 2 to 3 mm Bead of Adhesive


Apply a 2 to 3 mm (0.0787 to 0.118 in.) bead of adhesive (3M DP-105 or equivalent) to new No. 2 roof drip side finish moulding clips.

HINT:

Adhesive strength (tensile strength): 13.7 MPa (140.0 kgf/cm2, 1991 psi) or more (when the temperature is 23°C (73°F))



c.

Apply primer to the body where the roof drip side finish moulding clip will be installed.

NOTICE:

Do not let the primer dry.



d.
B338492
2.188,0.469 2.01,0.469 2.01,0.469 2.01,0.833 false 1.188,0.469 1.344,0.469 1.344,0.469 1.344,0.833 false 1,0.385 1.313,0.583 0.313,0.198 10 *a 2.219,0.375 2.531,0.573 0.313,0.198 10 *a 2.24,1.219 2.552,1.417 0.313,0.198 10 A
*a
*a
A
*a Location


While using the position shown in the illustration as a reference, place the roof drip side finish moulding clip onto the roof panel. Then position and install the clip using the locations on the roof panel after lightly pressing it so that the adhesive adheres to the primer.

Standard:
Area Specified Condition
A 12.9 mm (0.508 in.)


NOTICE:

Install the center roof drip side finish moulding when 40 minutes or more have elapsed after pressing and installing the roof drip side finish moulding clips.


HINT:
·

Initial hardening time: 40 minutes

·

Complete hardening time: 48 hours




Hide 75554A 5.INSTALL REAR ROOF DRIP SIDE FINISH MOULDING LH

a.

Attach the clip to install the rear roof drip side finish moulding LH.


Hide 75558C 6.INSTALL CENTER NO. 2 ROOF DRIP SIDE FINISH MOULDING LH

a.

Install the center No. 2 roof drip side finish moulding LH.


Hide 75552E 7.INSTALL ROOF DRIP SIDE FINISH MOULDING LH

a.

Attach the clip to install the roof drip side finish moulding LH.


Hide 75597 8.INSTALL ROOF DRIP SIDE FINISH MOULDING JOINT COVER LH

a.

Attach the clip and claw to install the roof drip side finish moulding joint cover LH.